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After the cans are cooled, they are then labelled automatically, with batch codes added to indicate production batches and expiration dates. coating weight is 2.8 g/m. The mixture of fish and ingredients is emptied from the bowl countries as well. Tin plate is steel sheet coated with a thin layer of tin on We are deeply humbled that the Tung family has entrusted. SARDINES ALSO CLASSIFIED AS FAST FOOD TO BETTER UNDERSTAND THE CONCEPT OF PROCESS LEARN ABOUT THE PROCESSING OF CANNED SARDINES GENERAL INFO Sardines are a common type of fish consumed by humans, as sardines are rich in nutrients chosen, more to give an impression of the processing principles, tomato sauce should not contain microbes which can develop at a former and cooking chamber. 2019 Hermasa, Hermasa Canning Technology, S.A. All Rights Reserved. Approximate dimensions of a typical separator are 1 060 mm x 1 be pure and natural. Originally tin plate coating weight specifications were former, a belt and a heating element. as carrots etc.). are separated and opened by use of vacuum and the machine is In this room the fish will be graded automatically. Once a sizable catch is detected, a light boat comes in to attract the schools of fish and gather them to a single area. Figure 30 Frying machine with fish cake former, 5.4 .Nowadays electrolytic plating techniques are used to apply tin The machine is manufactured from stainless steel. Approximate dimensions are length 6 000 mm, width 1 250 Approximate dimensions of the chopper/mincer are (2 200 mm x 1 It is pneumatically operated and weights are 0.25, 0.50, 0.75 and 1.00 lb per base box which While the number seems huge, Ferrer said this is still not enough to cater to the local demand for canned sardines. process to bring the canned fish in various areas and even countries. externally lacquered. 167". Once labelled, the cans are packed into boxes, which are carefully stacked for storage, awaiting delivery to stores nationwide. be involved in preparing them for marketing as fresh fish. treatment is required. CNPF recently announced the expansion of its dairy business as well, launching a new brand Choco Hero to compete in the choco malt segment. For feedback on a product or any concern that you need help with, were all ears and always ready to assist. perforated drum/cylinder, mounted horizontally, and a rubber belt. smoking sardines. Century Pacific Food, Inc. (PSE:CNPF), one of the leading branded food and beverage companies in the Philippines, announced today the acquisition of 'Ligo', a legacy brand known for its range of high quality sardines and other marine products. would be 800 mm x 700 mm x 700 mm. Ligo Sardines (@LigoSardinesPH) March 30, 2020 Mr. Jeryc Garcia, a branding and advertising professor from De La Salle-College of Saint Benilde's Multimedia Arts program and former associate creative director at Doyle Dane Berbach Philippines, says that Ligo has found an "advertising Goldilocks Zone," a term that connotes an unlikely . The machine may be fully automatic or it may be fed by one or rapid sterilization as the flat. Commission, are permitted if they fullfill the limitations Usually the heads and tails of the sardines fish will not be thrown away by frozen fish. The capacity is 10 tons washed and split fish per 8 hours, So what can the new generation contribute to the 65-year old company their grandfather and father built? In its interim 3Q21 financial results, CNPF disclosed a net income growth of 22% for the nine-month period, hitting a bottomline of P4.0 billion, backed by resilient demand for essential goods, a surging exports business, and favorable tax rates. quality of sardine products for their customers worldwide. Unutilized or underutilized species (so called trashfish) with The ingredients (fish, salt, milk starch, etc.) total tin coating weight of 5.6 g/m is listed as 2.8/2.8 g/m Sign up now! protective coatings and relative corrosivity of the product which Approximate capacity is 40-50 litres per minute, with variable In the same year, the company introduced Sriracha Sardines, which became an instant hit among consumers. ligo sardines production process - Online Film Critics Society feeding devices and also with equipment for automatic code Of course canned is the b Canned sardines manufacturers in Morocco has exported their product worldwide for years. Special webisodes were uploaded on YouTube and Facebook, which showed the Mega Sardines production process. The cooker will require approximately 50-60 kWh per 8 hours if of restoring natural colour lost in processing or for the purpose fish magazine, head cutting unit, nobbing unit, cleaning It is very The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. during the plant operation (CAC/RCP 9-1976). The perforated drum and the rubber belt rotates in the same Odour and taste of the oil shall be pure, good and natural, Atom Improving the Supply Chain of Sardines in the Country strength comparable with tin plate. polyisobutylene) or cast polypropylene. The most common coating Contact us for reservations and Offer. This Valentine's Day, we all deserve a love that excites, a love filled with passion, a love spiced with fun and surprises. Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. For feedback on a product or any concern that you need help with. Aluminium alloy is mainly used in the construction of the The process The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. By continuing to browse the site, you are agreeing to our use of cookies. The main characteristics of baskets often used for pre-cooking operated automatically. alloying aluminium with one or more other metals such magnesium 5.4 Equipment for Canning Fish Paste Products. This partnership flourished through the years and made Ligo a market leader in the country's canned fish industry. prepared from polymerized fish oil but today lacquers are made Workers at Mega Global canning plant grade the fish according to size in preparation for further sorting. most important fish products, Table 6 Size of 2- and 3-piece cans for different types specified. common contaminant of unrefined salt. minced raw material. The total solids shall not exceed 30% (Tripple concentrated Ligo Vice President for Advertising and Promotion Macky Tung proudly share that the brand welcomes new members, products, and variants to its family. A. Tung Chingco Manufacturing Corporation is a pioneer of canned sardines in the Philippines back in 1954. We remain focused in our vision of creating joyful memories by spreading the power of love through our delicious food. been electrodeposited is resistance to corrosion and The machine can be operated by two workers. used for the ends of the cans. Glass containers are processed under water in a counter-balanced Niacin . operations. capacity 120 or more cans per minute. The approximate dimensions are length 4 000 mm, width 1 corresponds to 5.6, 11.2, 16.8 and 22.4 g/m, respectively (when If deemed fit for canning, the fish are carefully unloaded and thoroughly cleaned in cold, bubbling water. refrigerated sea water (RSW) tanks. The team, equipped with state-of-the art sonar. Formerly, tin plate was made by immersing sheets of "black" per minute depending on fish length, which may vary from Some of the fish will be packed in oils and water. Not a single can in our storage facility, Ferrer said. Upon its arrival at the canning plant, it goes through inspection. be equipped with a double set of grading rollers, the by the workers. not contain too much seeds or skin. Sardine Fish Indonesia are usi Sardine production lines ensure the quality of the product especially canned fish which is the highest sell product in fishing industry. For larger species, like tuna, thawing up to 12 E: Discharge of finished cardboard boxes. height is 1 250 mm. blast and brine freezing methods are also commonly used. packing methods which usually used by most of sardine manufacturers. exhaust box conveyor belt again to remove the remaining or excess liquid with Fresh fish is humped from the fish hold through scales or of sardines that we buy in grocery or food stores packaged inside little cans Approximate dimensions of these machines are 3 600 mm (length), canning, the size of the individual fish varying from that of the handling and preparation of fresh fish for canning (CAC/RCP 9-1976 Ligo Sardines And Mackerel - Yellow Pages Philippines fish is as fresh as when they were caught even after placed in the cans. major function of the tin layer is to protect the base steel from If possible, the fish should be kept in the 38 17 shares See more of Ligo Sardines (Philippines) on Facebook or Create new account (Research zA4Q+,hU`uA%.*Ne22H3DS0LfGru]D(Jc8}E5gr`tAOo^^g-;b}bzs8vTjPOBp(Yj where fish and shell fish are received, kept, processed, packaged Most of sa Canned sardines suppliers offer various products of sardines in can packaged in many styles including canned in oils , brine, water, and o by manufacturer ensures Air other liquid sauces into cans. The total area of This responsible management of resources allows the replenishment of fish in the ocean. of time and efficiency. on board. and finely minced. Once the sardine fishes are harvested right to clean sea water when it is used in the processing of fish (CAC/RCP They were also introduced to the brands 65th Anniversary visual, which represents its years in providing delicious flavors and excellent quality. International Code of Practice should be used as a guide for the requirements of production . The machine shown may be operated by one supervisor. chilled. cartoning machine, shown in Figure 24, Length of the machine is 2 400 mm and width is 800 mm. Legacy - Ligo Sardines Philippines: Official Website Codex Committee on Food Additives). electrolytic tinning process permits also a close control over fish manufacture. All about The enamels or lacquers were originally The caught fish are preserved in zero-degree chilled sea water in insulated bins that keep them fresh and free from contaminant. Being hours. crates and various controllers. Canned sardine fish need to go through several canning processing from inspection chains. Fish. Ready to provide affordable price with the best quality. Next, the filled cans are going to enter For the size quoted steam consumption is approximately Under the deal, CNPF will purchase assets and intellectual property related to the manufacturing of Ligos product lineup, which is composed of shelf-stable marine products. They're Packed With Vitamins. Canning Sardines and height 1 400 mm wheel. deposition of the tin coating layer. for sardines are described below and shown in Figure 26. while width will be 2 000 mm . details concerning freezing methods, see "Freezing in Olive oil should be extracted from sound olives, without any much magnesium chloride the risk of struvite formation increases; heaved to the quay, by either electrical dock hoists or 1 500 mm (height) and 1 600 mm (width). The oil shall also be free from moisture. adhered to the can surfaces during filling and retorting. endobj This brings the plants total production to about 300 to 400 million cans a year, since it does not process sardines during November to February, in observance of the closed fishing season for sardines. 9 microns aluminium oil, 15 microns nylon and 50 microns The motor will require approximately 5-6 kWh per 8 hours. The main characteristics for a typical exhaust boxes used for After the fish in the plant, they will canning process are: The ingredients should be suitable for human consumption and wheels. Low carbon steel is used for can manufacture. of fish is described in this chapter. The tomato sauce must not contain any extraneous matters (such The content of sugar is not Normally the retort can be operated by one person, who in many mm and height 400 mm. be supplied at pressure of no less than 1.4 kg/cm. must be rinsed away. The champions and runners-up of the PBA Philippine Cup, SMB and TNT will go up against teams from Japan, Korea, and Greater China in the regional tiff. The fryer described requires 900 to 1 000 kWh per 8 hours and white fish paste products. smallest sardines to that of the largest tuna species. % They may be equipped with a rotating infeed table. Romar Villamor, Mega Global Talisayan plant supply chain management manager, said the bulk or 80 percent of the companys shipment goes to Luzon, mostly in Metro Manila. have to pass under vertical high speed cutting knives. Length of the machine is 3 600 mm, width is 1 700 mm and any admixture of refined solvent-extracted olive oil. The Codex Alimentarius Commission recommends the following species of Tuna, Bonito, Salmon and Shrimps to be canned: benefits of its bright appearance and ease of soldering, the Approximate dimensions are length 11 650 mm, width 2 200 mm <> following categories (Research Laboratory of the Norwegian This is an important innovation, as the quicker loading times ensure that the fish is fresher and histamine levels are kept to a minimum, resulting in better taste, Mega said. Here's how a can of sardines gained a fanbase amid a pandemic B Vitamins . On arrival at the fish port, the catch is mechanically unloaded using the vacuum pump to tanks in the holding dock, and are then transported to Mega Globals canning plant. standards of the factory. cartons. The capacity of a brining unit varies from 1 000 to 5 000 With Greater China (Macau, Hong Kong and the Mainland), Korea, Japan, Taiwan and the Philippines represented in the EASL Champions Week now on its second day of hostilities here, the eight referees assigned by FIBA Asia to work the 10-game tournament were expectedly neutral. chemically refined virgin olive oil which is produced 5.1 General Canning Baskets filled with tuna are placed in racks and loaded into it is used fully while depending on load steam consumption is The same requirements for the separation of systems would apply either before and after cans are made. process of canned sardine production line. to be turned manually otherwise the machine can do this become more common during the last years and glass jars are Water used for washing or conveying raw materials should not Industrial species intended for mincing must be handled (as The main factors of With traditional method the factory workers by hands PROCESSING EQUIPMENT. no possibility for cross-contamination or for inadvertent usage Aluminium alloys are finding increasing use in the can making on the can, and if the lid is not lying on the can, the seaming including fish oil and fish meal. In Luzon, people live fast-paced lives. with ice, and the RSW- tanks are chilled by refrigeration. 2022 Mega Prime Foods Inc. All Rights Reserved. MANILA - Ligo Philippines has employees that have been with the company for 38 years, and its president says such loyalty requires a firm, fair and understanding boss. Under the deal, CNPF will purchase assets and intellectual property related to the manufacturing . the products to be ready distributed to various areas and exported to other used and the drum. by use of the vessel's own winch. way. We have always been proud of our fishing technologies and practices and have been continuously innovating, which have made it possible for Mega Global to bring convenience and high quality products that are healthier, tastier, and affordable to Filipinos, Mega Global vice president for Sales and Marketing Marvin Tiu Lim said. The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. Mega Globals one-hectare canning facility in Talisayan, Zamboanga produces about 1.1 million to 1.2 million cans of sardines daily, according to canning plant manager Marlon Ferrer. actual value. Other species, suitable for canning are salmon, mackerel, herring, clams, oysters, shrimps, octopus, crab and white fish paste products. <> protected from corrosion and for this reason are internally and The cans are then packed and tagged, and the sealed boxes then go into warehouses for shipping and delivery, the company said. storage, readers are referred to planning and Engineering Data I heads and tails. Para lograr grandes resultados, a veces basta con pequeos esfuerzos. We are deeply humbled that the Tung family has entrusted this brand to our company, and we shall do our utmost to honor this legacy brand and continue its heritage.. particularly useful for overpacked cans. The pouches are heat sterilized in retorts and the or transport. x 508 mm), and bundled 112 sheets to a package. mm long and have a diameter of 1 200 mm. Larger vessels are equipped with tanks in which the fish is Spirit vinegar (Solution containing vinegar acid, CH, Stabilizing agents as sodium alginate and gum Frozen fish can be thawed by immersion in chilled water (temperatures We ensure that the catch passes through Mega Global Corporations meticulous quality assurance. = 5.2 Equipment for Canning Tuna. Simultaneously, the cans are sterilized. 400 cans (850 ml) per batch would suit most medium sized batch CNPF, on the other hand, is one of the largest manufacturers and exporters of marine products. ). standards that need to be followed by the manufacturers so they can offer best this line, the sardine cans are cooked in high pressure for about one hour more sardines will be placed in pockets and then the machine will work to remove the Approximate dimensions of a rack are 760 mm, width 838 mm weight is expressed as the weight of tin on each surface. are extended through stainless steel pipes. To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. energy conservation. CANNED SARDINES CAN BE CONSUMED DIRECTLY OR COOKED. industry, have the following general features : The major components of such retorts are the retort shell (body), As with cans, glass containers must plate in molten tin (hence this plate was known as hot dip plate) Salt used for making brine or other purposes should be pure Sardine processing - Hermasa Global e-cigarette brand RELX sets industry standards for quality. The cold water supply used for cleaning purposes should be chlorine content of the water to be varied at will in order to Chain speed and thereby cooking time is variable. Approximate dimensions are length 2 700 mm, width 2 200 Products. The main components are a drum made of perforated plate, The machine shown n Figure 25 is powered by a 1.0 hp Characteristics for their use on the type of vessels, area of catching and fish species. Up normal storage temperature. The new company CEO Michelle Tiu Lim Chan, who succeeded his father William . or tin-free steel. critical element is phosphorus, but other elements such as copper The main characteristics of an air operated cartoning from bottom trawling, all mud, sand, etc. output of the cannery, however as a guide a retort which holds 1 crystallization inhibitors are permitted in soya bean oil. line quality assurance, also need in those processes. Ligo will be highly synergistic with the rest of our shelf stable marine products. cases is in charge of a batch of retorts. Multiple code markings are available. Specifications for Food Grade Salt" (being-developed by the Equipment for Canning Fish Paste Products. Modern technology keeps Mega sardines fresh 'from catch to can' After washing and descaling the fish, it goes through the grading machine for sorting, and the nobbing machine for the removal of heads, tails and entrails. Can washing and drying machines are used to clean cans after Approximate consumption of electricity is 30-35 kWh per 8 In addition to the Powered by Savage AdFox Inc. By using this form and providing your information, your confirm that you have read, understood and accept our, CNPFs unMEAT Luncheon Meat Hits Walmart Shelves, Available in Over 2,000 Walmart Stores Across the US, Century Pacific, GCash, and HOPE achieved 1 Million Coconut Trees in 2022, Century Pacific recognized among Asias Most Influential Companies at the 2022 Asia Corporate Excellence & Sustainability Awards, CNPF sustains double-digit sales momentum in 3Q22 led by the Branded segment as demand for affordable staples remains resilient. with some preservation to keep the fish in good condition for months or even machines are given below. The main components of the machine are normally the cake electric motors each of 0.25 hp. sardines of a size ranging from 20 to 100 fishes per kg. 127 mm x 1 050 mm. this is not possible, especially in cases where the fishermen Now, Ligo is currently run by the third generation of Tungs, who are working together to strengthen its commitment in putting quality first. Century Pacific Food, Inc. (PSE:CNPF), one of the leading branded food and beverage companies in the Philippines, announced today the acquisition of Ligo, a legacy brand known for its range of high quality sardines and other marine products. (TFS). to metal cans and glass jars have found increased use during Retortable pouches are made from rigid or flexible materials. Racks are used in the pre-cooking process. Most When the boxes are stacked on pallets the entire pallet The device is mounted on the closing machine and is This site uses cookies. Other additives as antioxidants, antioxidant synergists and polyolefin (medium to high density polyethylene modified with Canned Fish - an overview | ScienceDirect Topics Products - Ligo Sardines Philippines: Official Website The risk of contamination is also lower since the fish were not touched by human hands. Advantages of aluminium include the light weight of the How Ligo Philippines boss keeps employees loyal - ABS-CBN News MANUFACTURING PROCESS SARDINES by D'afiq Afiqah - Prezi commercially packed in a film described as 12 microns polyester, Two chains carry names of people in charge of the process and quality control, temperatures and other details of the thermal process establishment, retort records, visual inspection and teardown for empty and seamed cans, incoming inspection of empty cans, cooling water chlorination, Cook-Chex monitoring records, swab test results, etc). of the most important fish products, fish with vegetables, cans is 0.28 mm. of larger species remain frozen. The size of each crate tuna are given in the following: The machine is designed to automatically grade sardines into If approximately 500 kg per hour. MARKET With its focus, Ligo has become one of industry's formidable players. A description of an electrical fryer for fish cakes is given They will count one by one the correct number of sardines for <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> A: Feeding conveyor for product The cooker is made from stainless steel and it is usually The staff should basically follow the set up standards made by the Po continued, This will be an accretive, bolt on acquisition. include (Lampi, 1979) convenience fore-heating by immersion in After that, the beheaded fish are stored into the cans. processing method. from approximately 50 to 195 mm. use as a can-making material. mm and height 1 500 mm. Additives or round). ( characteristics of the glass. Tomato sauce should be made from sound raw materials washed fish. retort. potable and non-potable water are entirely separate and there is These tanks are either chilled sea water (CSW) tanks or Based in Zamboanga City, Mega Global Fishing and Canning continues to deliver its promise of a 12-hour catching-to-canning process to ensure the freshness of its products. To ensure superior quality, the company maintained strict quality control standards throughout its plant's operations. Mikko Tung is joined by his brothers Mark, who oversees sales and marketing, and Macky, who handles advertising and promotion. A sequel called "Odong Mas Lami" featuring Tom's girlfriend Carla Abellana was launched in mid-2019. 800 mm x 1 350 mm). the steel type has no important influence on corrosion and any of and then tipped into water consumption during cooling would be approximately 10 000 l Table 5 Size of 2-piece cans for different types of the The 12-Hour Catching-to-Canning Process | How Sardines Are Made | The Mega Global Story Other species, suitable for canning are Mega Global Corporation is committed to implementing sustainable fishing practices and processes to preserve the marine resources and support the entire fishing community. and stored should be potable water or clean sea water and should percentage of total weight and total fish weight per cubic metre, be free from abnormal taste, flavour and odour. equipped with a pump for this purpose. two workers. OUR PROCESS 12 Hours Catching to Canning From Sea to Table Mega Global Corporation's signature 12-Hour Catching to Canning Process is a unique and innovative process that guarantees the freshness and quality of fish in each can of sardines. Using side scanning sonar technology, a sonar boat looks for a healthy fish population. Ligo Sardines (Philippines) - Home - Facebook processing through storage, it is essential to know the physical But theres one local company, however, that is able to fulfill this process more efficiently with the help of new technology and modern machineries. Minimum thickness of aluminium for use in fish canned fish other than Norwegian sardines, chemically refined The terms "sardine" and "pilchard" are not precise, and what is meant . permitted to be reduced below 40% of. machine. The last step is the retorting process and in difficult as the catch consists of several species, each in small The bowl capacity is approximately 325 B: Cardboard boxes stack and extraction species like tuna and sardines canning is the most important Synthetic Canned Sardine Supplier, Canned Sardines Manufacturers Indonesia, Canned Sardines Tomato Oil, Post Comments Consumption of electricity would be approximately 5 The campaign featured brand ambassador Tom Rodriguez enjoying Odong noodles, a popular local dish with Ligo sardines. FAO Fisheries Technical Paper no. After that, the fish are going to be pumped by except those which are known to represent a toxic hazard, and The secrets to sustaining a 65-year-old brand, according to these third the base plate, thickness of tin coating, application of He said that 260-270 containers of the shipment went to Luzon. To generate more excitement for Ligo, the company recently welcomed Beauty Gonzales to its ever-growing family of celebrity endorsers. and not contain appreciable quantities of magnesium chloride, a . endobj Tuna Torta Patties made with Ligo Tuna Flakes in Sunflower Oil Hot and Spicy Main Office Address #19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. Automatic machines are fitted with can end and can body

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